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Linked challenge: Build a Robot-Cell Safety Interlock and Zone Breach Reviewer
Format
Code-aware
Lines
72
Sections
11
Linked challenge
Build a Robot-Cell Safety Interlock and Zone Breach Reviewer
Prompt source
Original prompt text with formatting preserved for inspection.
72 lines
11 sections
No variables
1 code block
## Build
Correlate safety light curtain interruptions and robot joint state data against MoveIt planning scene models. Classify transient zone breaches to formulate targeted physical guard improvements.
## User
Industrial Safety and Ergonomics Specialist
## Workflow
1. Ingest safety PLC trip events and robot Cartesian trajectory records from MoveIt simulation logs.
2. Correlate trip timestamps with robot cell operational phases such as loading, welding, or unloading.
3. Distinguish between nuisance operator boundary interruptions and critical collaborative zone faults.
4. Generate cell safety audit dossiers with proposed safety laser scanner mute zone adjustments.
## Interface
Safety incident triage portal featuring event replay chronologies and zone trip heatmaps.
## Data
Generate synthetic event logs pairing MoveIt joint trajectory points with simulated safety relay status transitions.
Starter examples below are synthetic. They are not downloaded records.
## Source
[MoveIt robotics](https://raw.githubusercontent.com/moveit/moveit2/main/README.md)
Incorporates MoveIt robotics planning scenes and geometric collision bounds to evaluate spatial safety breaches.
## Tools
anthropic-claude, pydantic, pytest.
Hosted Claude provides advanced contextual reasoning over complex multi-variable temporal safety incident logs.
Requires hosted Claude API for structured analysis and safety report synthesis.
## Deliverables
Submit runnable source, pinned dependencies, setup commands, a working interface, example outputs, and a recorded end-to-end demo. Include tests and an action log.
## Acceptance
- Correlates safety trip occurrences with corresponding MoveIt trajectory phase data.
- Categorizes each breach into valid safety classifications according to risk criteria.
- Produces actionable recommendations for protective field zone tuning.
- Flags safety log entries that lack matching motion timestamps.
## Starter Examples
```json
[
{
"input": {
"incident_id": "SAFE-2025-041",
"cell_id": "WELD-CELL-02",
"trip_channel": "LIGHT_CURTAIN_ZONE_1",
"robot_state": {
"phase": "PART_TRANSFER",
"velocity_mps": 0.4,
"distance_to_curtain_m": 0.15
},
"operator_tag_present": true
},
"expected_output": {
"incident_id": "SAFE-2025-041",
"classification": "HUMAN_OPERATOR_EARLY_ENTRY",
"severity": "MEDIUM",
"root_cause": "Operator reached into zone before robot reached rest posture",
"remedial_action": "Extend interlock delay timer by 500ms or adjust entry guard geometry"
}
},
{
"input": {
"incident_id": "SAFE-2025-042",
"cell_id": "WELD-CELL-02",
"trip_channel": "LIGHT_CURTAIN_ZONE_2",
"robot_state": null,
"operator_tag_present": false
},
"expected_output": {
"incident_id": "SAFE-2025-042",
"classification": "TELEMETRY_UNALIGNED_TRIP",
"severity": "HIGH",
"root_cause": "Safety channel tripped without corresponding robot trajectory data",
"remedial_action": "Audit optical alignment and sensor signal cabling"
}
}
]
```
## Safety
Maintains passive analysis and post-incident review; never configures live safety PLCs or safety relays.
Use mock external writes. Require human review before any real deployment.Adaptation plan
Keep the source stable, then change the prompt in a predictable order so the next run is easier to evaluate.
Keep stable
Hold the task contract and output shape stable so generated implementations remain comparable.
Tune next
Update libraries, interfaces, and environment assumptions to match the stack you actually run.
Verify after
Test failure handling, edge cases, and any code paths that depend on hidden context or secrets.